Forklift Attachments & Rated Capacity
A forklift's capacity is not a fixed number. Every attachment moves the load farther forward and adds weight, so the truck can safely lift less. Using an attachment without the right data plate is a common cause of tip-overs.
- Forklift Operators
- Warehouse
- Construction
Common attachments
- Fork extensions (sleeves): lengthen the forks for long loads.
- Side shifters: slide the load left and right without moving the truck.
- Clamps for cartons, drums, rolls or appliances.
- Rotators to dump or turn containers.
- Booms, jibs and hooks for lifting with slings. See Rigging Basics.
- Push-pull and slip-sheet attachments.
Why capacity changes
- Capacity is rated at a specific load center, often 24 inches from the fork face. A longer or offset load moves the center away from the truck and reduces what the truck can lift.
- An attachment adds its own weight to the front of the truck.
- Higher lifts reduce capacity further, and some trucks have different ratings at different heights.
The data plate
- OSHA requires that a forklift's nameplate show capacity, and that attachments carry their own plates. When an attachment is added, the truck must be marked to show the new capacity (1910.178(a)(5)).
- Do not change, add or remove parts that affect capacity or stability without written approval from the manufacturer.
- If the plate is missing, damaged or does not match the truck's setup, do not use the truck.
Warning: Fork extensions are rated for specific length and load. A common rule of thumb is that extensions should be at least about 50 to 60 percent of the fork length, and the load should be at least as long as the forks. Always follow the maker's data plate, not guesswork.
Operator checklist
- I read the data plate for the truck and the attachment
- The load weight and center are within the combined rating at the height I will lift
- The attachment is locked in place and in good condition
- I inspected hoses, clamps and pins on the attachment
- I drive with the load low, travel slowly and tilt back as needed
- I was trained for this attachment
Standards & references
- OSHA 1910.178: Powered industrial trucks
- ANSI/ITSDF B56.1: Safety standard for low lift and high lift trucks
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