Dock Levelers & Vehicle Restraints
Dock levelers bridge the gap between the dock and a trailer, and vehicle restraints hold the trailer in place. When either fails, a forklift can drop through the gap or off the dock, often with fatal results.
- General Industry
- Warehousing
Photo: vehicle restraint hooked on a trailer’s rear impact guard, with green and red dock lights
Vehicle restraints
- Automatic or manual hooks grab the trailer’s rear impact guard (ICC bar) so it can’t pull away or creep.
- Wheel-based restraints block the trailer’s wheels and work on trailers with damaged or missing guards.
- Wheel chocks are the minimum when no restraint is available.
- Lights and signs tell the driver and the forklift operator whether the trailer is secured: green inside and red outside means it’s safe to load.
Dock levelers and plates
- Use levelers and plates rated for the combined weight of the forklift and load.
- Make sure the leveler lip rests fully on the trailer bed, with enough overlap.
- Secure portable dock plates so they can’t slide; use the handles or a forklift to place them, not your hands under the plate.
- Keep the leveler stored (lip retracted) when no trailer is there.
- Watch out for steep slopes from very high or low trailers; forklifts can bottom out or lose traction.
Before entering a trailer
- Restraint engaged or wheels chocked, and the light shows green inside
- Driver has the keys out, or a lock system is in use, so the truck can’t leave
- Trailer floor checked for holes, rot and weak spots
- Detached trailers supported with trailer stands under the nose
- Leveler lip fully on the trailer bed
- Lighting inside the trailer
Trailer creep: each time a forklift brakes inside a trailer, it can push the trailer slightly away from the dock. Over many trips, a gap opens. Restraints prevent this; chocks alone may not. See Forklifts in Trailers.
Inspection and maintenance
- Inspect levelers and restraints daily: lip hinges, hydraulic leaks, toe guards and restraint hooks.
- Tag out and report any leveler that drops suddenly, won’t hold, or has a bent lip.
- Lock out and support the leveler deck with its maintenance strut before anyone works underneath it.
Standards & references
- 29 CFR 1910.26: Dockboards
- 29 CFR 1910.178(k): Trucks and railroad cars
- See also: Warehouse & Loading Dock Safety
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