Machine Guarding
Moving machine parts cause crushed fingers, amputations, burns and blindness. Guards keep your body out of the danger zone, and they only work if they stay in place.
- General Industry
- Manufacturing
Photo: fixed guard over a belt and pulley, and an interlocked guard door
Where the danger is
- Point of operation: where the machine cuts, shapes, bends, punches or presses
- Power transmission: belts, pulleys, chains, sprockets, gears, shafts, couplings
- Other moving parts: rotating, reciprocating and transverse parts, feed mechanisms
- Nip points: where two parts move together, or a part moves toward a fixed object
Types of safeguards
- Fixed guards: permanent barriers. The simplest and most reliable.
- Interlocked guards: the machine stops or can’t start when the guard is opened.
- Adjustable and self-adjusting guards: adapt to different stock sizes (like saw blade guards).
- Devices: light curtains, two-hand controls, pressure-sensitive mats, pullbacks and restraints.
A good guard
- Prevents contact: you can’t reach over, under, around or through it
- Is secure and hard to tamper with
- Protects from falling objects
- Creates no new hazards (sharp edges, pinch points)
- Allows lubrication and adjustment without removal, when possible
Never remove, bypass or reach around a guard. If a guard must be removed for maintenance or to clear a jam, lock out the machine first. See Lockout/Tagout.
- Don’t wear gloves, loose clothing, jewelry or long loose hair near rotating parts.
- Don’t operate a machine you haven’t been trained on.
Standards & references
- 29 CFR 1910.212: General requirements for all machines
- 29 CFR 1910.219: Mechanical power-transmission apparatus
- OSHA eTool: Machine guarding
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