Trenching & Excavation Basics

Trench collapses happen in seconds and often give no warning. One cubic yard of soil can weigh as much as a car, about 3,000 pounds. A worker buried even to the waist can be crushed or unable to breathe before anyone can dig them out. Almost every trench death is preventable with a protective system and a competent person who checks it.

Photo: trench with a trench box, a ladder inside the box, and the spoil pile set back from the edge

Trench or excavation?

Both are covered by OSHA’s excavation rules (29 CFR 1926 Subpart P).

Why trenches collapse

Soil is held in place by the soil around it. When you dig a trench, you remove that support, and the walls start trying to move into the hole. Collapse is more likely when:

A competent person classifies the soil as stable rock, Type A, Type B or Type C to decide how steep the walls can be and what protection is needed. See Soil Classification.

The depth rules

DepthWhat’s required
Less than 5 feetA protective system is required if a competent person finds signs of a possible cave-in.
5 feet or moreA protective system (sloping, benching, shoring or shielding) is required, unless the excavation is entirely in stable rock.
4 feet or moreA safe way out (ladder, stairway or ramp) within 25 feet of lateral travel for every worker. Test the air if a hazardous atmosphere could exist.
20 feet or moreThe protective system must be designed by a registered professional engineer, or be based on tabulated data that a PE approved.

The main types of protective systems are:

See Protective Systems for details.

The competent person

Every excavation needs a competent person: someone trained in soil analysis, protective systems and the excavation rules, who can recognize hazards and has the authority to fix them right away. The competent person must:

See Excavation Inspections & the Competent Person.

The other trench hazards

Getting in and out

In trenches 4 feet or deeper, a ladder, stairway or ramp must be within 25 feet of every worker. Ladders must extend 3 feet above the edge and be secured. Climbing the walls or a trench box spreader is not a safe way out.

Spoil piles and falling material

Keep spoil piles, material and equipment at least 2 feet back from the edge, or use retaining devices to keep them from falling in. Scale loose rock and soil from the walls.

Water

Don’t work in an excavation where water is collecting unless precautions are taken, such as special support or shield systems, water removal, or safety harnesses and lifelines. If pumps are used, the competent person must monitor them. Water also weakens walls, so watch for seepage.

Hazardous atmospheres

Trenches can fill with low-oxygen air, carbon monoxide from equipment exhaust, sewer gases or fuel vapors that are heavier than air. Where a hazardous atmosphere could reasonably exist in an excavation deeper than 4 feet, such as near landfills, sewers, gas lines or fuel tanks, the air must be tested before workers enter and as often as needed. Keep gas-powered equipment and generators away from the trench. See Access, Egress, Spoils & Water.

Underground utilities

Before digging, call 811 and wait for utilities to be marked. Find the exact location of utilities by careful hand digging or vacuum excavation inside the tolerance zone. Once exposed, utilities must be supported or protected. See Call 811.

Falling loads and moving equipment

Falls into the trench

Provide walkways with guardrails where people cross trenches 6 feet or deeper. Barricade or cover wells, pits and shafts, and backfill temporary pits as soon as you can.

Nearby structures

Digging next to buildings, walls, sidewalks and roads can undermine them. Shoring, bracing or underpinning, designed by a qualified person, may be needed. See Excavating Near Buildings & Roads.

Warning signs of a collapse

If you see any of these, get out of the trench immediately and tell the competent person.

Never enter an unprotected trench 5 feet or deeper, not even for a minute to grab a tool, check a grade or look at a pipe. Many trench deaths happen during these “quick” entries.

Before you enter: checklist

If a trench collapses

  1. Call 911 and ask for a trench rescue team.
  2. Don’t jump in. Secondary collapses are common, and would-be rescuers are often killed.
  3. Shut down equipment and traffic nearby to reduce vibration.
  4. Keep people and weight away from the edge.
  5. Only trained rescuers with protective systems should enter.

See Trench Cave-In Emergencies.

OSHA takes this seriously

Trenching and excavation are a national emphasis program for OSHA, so inspectors stop at open trenches they see. Employers who put workers in unprotected trenches face serious penalties, and some have been criminally charged after workers died.

Video: how fast a trench wall collapses, and how a trench box protects workers

Standards & references

Related: Soil Classification · Protective Systems · Call 811 · Trench Emergencies · Pipeline & Utility Construction

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