Hot Work in Occupied Buildings
Plumbers soldering in an apartment, fitters welding in a hospital mechanical room, and contractors cutting steel in an open store all bring fire risk into buildings full of people. Careful planning protects both the building and everyone in it.
- Plumbers
- Welders & fabricators
- Maintenance
- Facility managers
Photo: plumber soldering pipe in a finished building with a heat shield behind the joint and a fire extinguisher at hand
Plan with the building
- Get a hot work permit from the building owner or facility manager
- Ask whether there’s a safer alternative, like press fittings, mechanical connections or cold cutting
- Schedule work when the area is empty, if possible
- Coordinate smoke detectors and alarms with the facility; cover or bypass only the detectors in the work area, only as long as needed
- Confirm sprinklers are working in the area
- Keep exits and corridors clear
Protect the area
- Move combustibles 35 feet away or cover them with fire-resistant blankets. See Grinding & Cutting Sparks.
- Use heat shields behind solder joints near wood, insulation and drywall.
- Check the other side of walls, floors and ceilings for combustibles.
- Use welding screens to protect occupants from arc flash.
- Keep an extinguisher within reach.
Fumes and smoke
- Welding, brazing and burning-off coatings make fumes and odors that can travel through HVAC systems and cause complaints or health problems.
- Use local exhaust, and work with facility staff to close off or adjust ventilation for the area.
- Be especially careful in hospitals, schools and nursing homes.
After the work
Don’t leave right after the last torch goes out. Keep a fire watch for at least 30 minutes (60 minutes under NFPA 51B and many insurer rules), check hidden spaces for heat or smoke, and restore smoke detectors and alarms before leaving. Many hot work fires break out after the crew is gone.
Permit essentials
- Location and type of hot work
- Precautions checked: combustibles, openings, sprinklers, extinguishers, detectors
- Fire watch name and time
- Final check signed off
See Hot Work Permits and Fire System Impairments.
Standards & references
- 29 CFR 1910.252: Welding, cutting and brazing, fire prevention
- NFPA 51B: Fire prevention during welding, cutting and other hot work
- See also: Plumbing & Pipefitting
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