Jigsaws
Jigsaws cut curves and openings in wood, metal and laminate. The blade sticks out below the material, so you need to know what’s under the cut: your bench, your leg, a cord, or wiring and pipes behind a wall.
- Construction
Photo: jigsaw cutting a curve in clamped plywood
Choosing a blade
| Material | Blade |
|---|---|
| Wood, fast cuts | Fewer, larger teeth (around 6 to 10 TPI) |
| Wood, clean cuts and laminate | More, finer teeth; down-cutting blades reduce chipping on the top face |
| Metal | Fine teeth (around 14 to 36 TPI), bi-metal; slower speed |
| Tight curves | Narrow scroll blades |
TPI is teeth per inch. Make sure the blade shank matches your saw (most are T-shank) and is locked in.
Using a jigsaw safely
- Unplug the saw or remove the battery before changing blades. Blades get hot; let them cool.
- Clamp the work with the cut line hanging over the edge of the bench; nothing (including your legs, cords or the bench) under the blade path.
- Use the right blade for the material and lock it in.
- Hold the shoe flat against the work and let the blade reach full speed before it touches the material.
- Use less orbital action for metal, thin material and clean cuts.
- For plunge cuts, drill a starter hole if you’re not trained in plunge cutting.
- Wear safety glasses; use dust collection and a respirator for dusty materials. Use hearing protection on long cuts.
- Support the waste piece so it doesn’t pinch the blade or drop on your foot.
- Don’t force the saw around tight curves. Make relief cuts.
- Don’t lift the saw out of the cut while the blade is moving.
- Don’t put your hand under the work.
- Don’t use a bent or dull blade; it wanders and breaks.
Cutting into walls, floors and countertops: check for wiring, pipes and ducts behind the surface first. Turn off power to nearby circuits and use a short blade. See Hidden Wiring.
Before you cut
- Right blade, locked in, not bent or dull
- Work clamped, cut line overhanging the bench
- Nothing under the blade path
- Cord routed away from the cut
- Safety glasses on; dust control ready
Video: cutting curves with a jigsaw
Standards & references
- 29 CFR 1926.302: Power-operated hand tools
- See also: Circular Saws · Reciprocating Saws
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