Fall Protection Basics

Falls are the leading cause of death in construction. Most fatal falls are from less than 20 feet, and almost all of them could have been prevented with proper planning and equipment.

Photo: roof edge with guardrail, worker tied off nearby, and a covered skylight

When fall protection is required

SituationFederal trigger height
Construction: unprotected sides and edges, holes, roofs, formwork, etc.6 feet or more to a lower level
Scaffolds (construction)10 feet
Steel erection15 feet (connectors and deckers have special rules)
General industry4 feet
Working over dangerous equipment or machineryAny height

Some state plans have different trigger heights. Your employer’s rules may also be stricter, and many contractors require “100% tie-off” above 6 feet everywhere.

The main types of fall protection

  1. Eliminate the fall: do the work on the ground, use extension poles, or prefabricate.
  2. Prevent the fall (passive): guardrails, hole covers, and scissor lifts or scaffolds with rails.
  3. Restrain the worker: a fall restraint system keeps you from reaching the edge at all.
  4. Arrest the fall: personal fall arrest systems or safety nets stop you after you fall.
  5. Administrative: warning lines, safety monitors and controlled access zones, only where specifically allowed.

Before you work at height

Danger: Falls happen fast: in about one second you fall 16 feet. There is no time to grab anything. Protection must be in place before you get near the edge.

The ABCs of a personal fall arrest system

A 6-foot shock-absorbing lanyard can need around 18 feet or more of clearance below the anchor once you add the lanyard length, deceleration, your height and a safety margin. On low work, a self-retracting lifeline or restraint is often the only option that works. See Fall Clearance.

Hidden fall hazards

After a fall

A worker hanging in a harness can develop suspension trauma within minutes, as blood pools in the legs. Rescue must be prompt, so plan it before work starts rather than relying on 911 alone. Any harness, lanyard or lifeline that has stopped a fall must be taken out of service. See Fall Rescue.

Training

In construction, every worker who might be exposed to fall hazards must be trained by a competent person to recognize fall hazards and use the fall protection systems they will be using, and the employer must certify the training in writing. Workers must be retrained when the work changes, the equipment changes, or they show they don’t understand the training.

Video: fall protection basics in 4 minutes

Standards & references

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