Scaffold Planks & Decking
The platform is the part of a scaffold you actually stand on. A cracked plank, a gap, a plank that slides off its support or an overloaded span can drop a worker or a load in an instant. OSHA has detailed rules for scaffold platforms, and most failures come from ignoring the basics: wrong material, loose planks, gaps and overloading.
- Scaffold Users
- Carpenters
- Masons
- Painters
What counts as a good platform
- Fully planked or decked. Each platform must be planked or decked between the front uprights and the guardrail supports, as fully as the scaffold’s width allows (29 CFR 1926.451(b)(1)). Leaving walking space half covered invites a fall.
- Scaffold-grade materials. Solid-sawn wood planks must be scaffold-grade lumber, graded for scaffold use by a recognized grading rule and often stamped. Ordinary framing lumber isn’t the same thing. Manufactured decking, such as aluminum, fabricated planks and platforms, and laminated veneer lumber made for scaffolds, must be used within the maker’s ratings.
- Strength for the load. A scaffold and its platforms must support their own weight and at least four times the maximum intended load (see Scaffold Basics). Planks that are too long between supports, too thin or damaged will sag or break.
- Width. Platforms are generally at least 18 inches wide, with exceptions where that isn’t possible, such as some ladder jack and pump jack setups. Where narrower, fall protection must be used. See Pump Jack Scaffolds.
Gaps, overhang and overlap
| Rule | What OSHA expects |
|---|---|
| Gaps between planks and uprights | No more than 1 inch between adjacent planks and platform units, and between the platform and uprights, except where a wider gap is needed, up to about 9½ inches, for example to fit around uprights |
| Overhang past a support | Platform ends should not extend more than 12 inches beyond the support unless designed for it, or guarded to prevent people from stepping on the overhang |
| Minimum bearing | Each end should rest on a support at least 6 inches unless the platform is cleated or otherwise restrained |
| Overlap | Where planks overlap, the overlap should be at least 12 inches and occur only over supports, unless the planks are restrained from movement |
| Distance from the work face | Front edge generally no more than 14 inches from the work (18 inches for outrigger scaffolds and for plastering and lathing), unless guardrails or personal fall arrest are used |
| Securing | Platforms must be secured against movement and sliding, especially where wind, vehicles or work may shift them |
Exact numbers and exceptions are in 1926.451(b). Check the current rule for your situation. Scaffolds more than 10 feet above a lower level also need fall protection. See Guardrail Systems and Scaffold Basics.
Choosing and inspecting planks
- Check the grade stamp or markings. If a plank has no stamp or an unknown source, don’t use it.
- Look for defects: large knots, splits, checks, cracks, rot, warping, twisting, chemical damage, nail holes and sagging. Reject planks that are cracked, split through or sagging.
- Keep planks dry and straight when storing: stack flat on supports off the ground, covered, with air gaps. Don’t paint planks, since paint hides defects (clear coating is acceptable).
- Check manufactured planks for dents, cracks, bent hooks and damaged welds, and for missing or damaged locking devices.
- Inspect before each shift and after any event that could affect the platform, such as a heavy load, high wind, rain, ice or damage. A competent person must inspect scaffolds. See Scaffold Tags and Competent & Qualified Persons.
- Retire damaged planks. Cut them up or mark them so no one reuses them. Don’t patch or nail cracked planks.
Loading and use
- Know the rated load of the scaffold and its platforms (light, medium or heavy duty) and don’t exceed it. Brick, block, mortar, drywall and tools are heavy. Stack materials in a way that spreads weight.
- Keep the platform clear of debris, scrap, tools, hoses and cords. See Slips, Trips & Falls.
- Don’t use ladders, boxes or blocks on the platform to gain height, unless the scaffold is designed for it and a competent person approves. See Scaffold Basics.
- Keep ice, snow, mud and oil off the deck, and don’t work on platforms covered with slippery materials unless they are removed or sanded. See Scaffold Weather.
- Use toeboards and screens to stop objects from falling on people below. Use barricades under the work area. See Hard Hats.
- Use planks long enough to bear on both supports. Spans depend on the plank grade, thickness and load, so follow the maker’s chart or an engineer’s design.
- Provide safe access: stair towers, ladders and hook-on ladders, and no climbing on cross braces. See Frame Scaffolds.
- Don’t use a plank that wobbles, bounces or sags.
- Don’t leave planks unsecured where wind can lift them. Wind can flip unrestrained planks.
- Don’t jump on or drop loads onto the platform, or overload one section.
- Don’t move a scaffold with workers or materials on the platform, unless it is designed for it. See Mobile Scaffolds.
Planks on other platforms
- Suspended scaffolds have their own platform and attachment rules. See Suspended Scaffolds.
- Pump jack and ladder jack scaffolds use planks or platforms that depend on bracket and ladder strength. Check the capacity and the fall protection requirements.
- Scaffold planks aren’t floor joists, shelving or ladders. Don’t use them for another job and then put them back on a scaffold. Damage may be hidden.
Plank and decking checklist
- Platforms are fully planked, with scaffold-grade lumber or approved manufactured decking
- Gaps are 1 inch or less (except where an exception applies); overhang and overlap rules are met
- Planks are secured so they can’t slide or lift, and the front edge is within the allowed distance of the work
- Planks and decking are inspected before each shift, and damaged ones are removed
- The load is within the rated capacity, and the deck is clear of debris, ice and slippery materials
- Guardrails, toeboards and safe access are in place
Standards & references
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